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Pallets
Crates
Load Securement & Protection
Lumber & Panels
End of Line Packaging Systems
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Industries
Plastics packaging companies serve some of the most demanding supply chains in the world. Customers in food, beverage and healthcare expect absolute reliability — pallets must arrive clean, mold-free and on time. A single disruption can delay production and strain customer relationships.
Yet many packaging manufacturers manage multiple vendors, inconsistent pallet specs, and escalating costs. Over-engineered pallets waste money, while under-engineered pallets risk product damage and downstream claims. At the same time, increasing ESG requirements push manufacturers to reduce landfill waste and integrate sustainable recycling programs.
Millwood helps plastics packaging manufacturers solve these challenges with strategic sourcing. We consolidate vendors, engineer right-fit pallets and crates and implement recycling solutions that reduce costs, stabilize performance and support long-term sustainability goals across multiple facilities.
Are Your Pallets Costing You More Than They Should?
Many plastics manufacturers overspend on pallets without realizing it. Over-engineered pallets drive up costs unnecessarily, while under-engineered pallets risk contamination, mold or damage to sensitive products. Both scenarios lead to higher spend and greater risk.
Use Case 1: Protecting Sensitive Packaging Products
A manufacturer needed pallets that prevented mold while supporting lightweight, high-volume packaging. Millwood engineered the right pallet spec, ensuring cleanliness and consistent delivery at scale.
→ Learn more strategies in the Strategic Sourcing Report.
Use Case 2: Vendor Consolidation Across Multiple Facilities
A plastics company relied on different vendors at each plant, causing cost inconsistencies and quality issues. Millwood consolidated supply, standardized specs and improved performance across all locations.
→ Explore more in the Report.
Use Case 3: Meeting Demands of Strict Supply Chains
One producer serving food and healthcare brands faced penalties for late or damaged deliveries. Millwood engineered reliable pallets and streamlined logistics, reducing missed shipments and protecting supplier performance.
→ See more examples in the Strategic Sourcing Report.
5 Proven Ways to Strengthen Your Supply Chain:
Eliminate redundant vendor costs
Engineer right-fit pallets for heavy products
Scale solutions across multiple plants
Prevent costly product damage
Improve ESG results with recycling programs
As a national packaging producer expanded across multiple facilities, managing pallets and packaging became complex and inconsistent. With overlapping SKUs and scattered suppliers, the company needed clarity, efficiency and a partner who could bring order to their growing operations.
Through on-site audits, hands-on collaboration and smart engineering, we helped consolidate redundant designs, standardize pallet specs and simplify sourcing across their network. The result was a clear, unified system that continues to evolve as their business grows.
Recycled pallets are widely used in plastics packaging supply chains, provided they meet strict cleanliness and durability standards. They can reduce costs while supporting sustainability initiatives.
Millwood inspects, repairs and grades recycled pallets to ensure they’re safe for packaging products that supply food, beverage or healthcare companies. This helps balance cost efficiency with supply chain reliability.
Mold prevention is critical when packaging serves food or healthcare markets. Using kiln-dried lumber, mold-resistant treatments and proper storage practices can significantly reduce risks.
Millwood offers mold prevention programs, kiln-dried pallet options and packaging science expertise to ensure compliance. These measures help protect your products and your brand’s reputation.
The wrong pallet spec either wastes money or puts products at risk. Over-engineering inflates spend, while under-engineering leads to damage and supply chain failures.
Millwood designs pallets specifically for plastics packaging applications, balancing load requirements, hygiene and cost efficiency. Our Packaging Science Lab validates designs under real-world conditions.
Strategic sourcing reduces costs by consolidating vendors, standardizing specs and creating scalable supply chains. For plastics packaging, this means fewer disruptions and consistent performance across multiple facilities.
Millwood works with packaging manufacturers to simplify procurement, engineer reliable pallets and build recycling programs that improve ESG performance while cutting spend.
Yes. Millwood designs pallets and crates that are fully ISPM-15 compliant and export-ready. This ensures global shipments of plastics packaging products move smoothly across borders.
With Millwood, your packaging is supported by engineered solutions tested for durability and compliance, reducing delays and minimizing international shipping risks.
ISTA-certified testing simulates real-world transit conditions, ensuring every pallet, crate and solution performs reliably.
From engineered pallets to specialized crates, Millwood designs packaging solutions tailored to your products’ durability and transport needs.
Repair-and-return programs, pallet recycling and circular solutions that cut costs while meeting ESG goals.
Discover how strategic sourcing with Millwood can simplify your supply chain and deliver measurable results.