Flex Defender - Flex Board
Flexible Edge Protection for Rolls, Coils and Spools
Millwood’s Flex Defender protects both the outside diameter (OD) and inside diameter (ID) of roll form products against strapping and handling damage. Engineered with notches and scoring, this flex board conforms easily to the contours of rolls, coils, spools and other curved or irregularly shaped edges.
Durable, Sustainable Edge Protection
Made from laminated, recycled paperboard, Flex Defender delivers durable protection while supporting your sustainability goals. It distributes strapping tension evenly, reducing point pressure, dents, abrasions and edge damage.
Dependable Defense for Curved Edges
Flex Defender is engineered with precision notches and scoring that let it bend at set intervals. This flexibility allows it to quickly conform to round, curved and irregular edges. It is ideal for protecting steel and aluminum coils, paper rolls, windows and furniture.
Complex Packaging Needs? No Problem.
- Corner Defender – Reinforces 90° corners and prevents strapping abrasion.
- Edge Defender – Protects edges and strengthens unitization for better stability.
- Notch Defender – Provides durable corner and edge protection for heavy or high-impact loads.
Custom-made to order and 100% recyclable, the Defender Series delivers the protection, strength, and peace of mind your supply chain demands—because at Millwood, we’ve got every corner covered.
Why Choose Millwood As Your Single Source Provider?
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Customer Centric Approach: We collaborate closely with customers, providing personal service and responsive support to meet your unique needs.
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Industry Expertise Since 1985: With over four decades of experience, Millwood understands the complexities of pallet design and supply chain logistics.
- Innovative Design & Testing: Our in house ISTA certified lab and Pallet Design System (PDS) enable tailored, optimized pallet solutions.
- Manufacturing Experts: From sawmilling, resawing, assembly, heat treating and mold prevention, we have the experience and knowledge to serve you.
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Sustainability Commitment: We are committed to efficiency without compromising our environment.
Proven Solutions that Complement our Flex Defender - Flex Board
Millwood Lab
Our ISTA-certified test lab gives customers confidence that their wood pallets and packaging solutions will perform in real-world conditions. By simulating shipping and handling environments, we test, verify, and optimize designs to reduce product damage, minimize waste, and improve supply chain efficiency.
PROVIDING SUPPLY CHAIN SOLUTIONS
We’ve hand-picked these products to create a comprehensive solution that complements your damage prevention needs.
Frequently Asked Questions
What is the Flex Defender Flex Board used for?
The Flex Defender Flex Board is a paperboard edge protector designed to safeguard palletized and custom loads from strapping damage, dents and abrasion during shipping and storage.
Millwood’s Flex Defender is constructed from laminated recycled paperboard and engineered for durability and flexibility. Unlike rigid corner guards, Flex Board adapts to rounded, curved or irregularly shaped products while reinforcing pallet edges. By distributing strapping pressure across a wider surface, it prevents damage, improves unitization and reduces costly claims. This versatility makes it ideal for protecting sensitive, non-standard cargo while still offering sustainable, cost-effective performance for traditional pallets and unitized shipments.
How does Flex Defender prevent strapping and handling damage?
Flex Defender disperses strapping pressure evenly across edges, protecting cartons, pallets and irregular loads from crushing, dents or abrasions.
Without edge protection, straps can dig into packaging, collapsing corners and leaving goods vulnerable. Flex Defender’s laminated paperboard construction provides a strong but flexible barrier, ensuring pressure is spread evenly while maintaining secure strapping tension. It also reinforces pallet stability, minimizing load shifting and forklift-related damage. By preventing strapping and handling damage, Flex Defender reduces product loss, claims and rework, making it an essential solution for businesses looking to strengthen packaging without sacrificing efficiency or sustainability.
Are Flex Defender paperboard edge protectors sustainable?
Yes—Flex Defender is manufactured from laminated recycled paperboard, making it a recyclable and eco-friendly load protection solution.
Unlike plastic or foam alternatives, Flex Defender can be recycled through standard recovery systems after use. This reduces landfill waste and supports green supply chain initiatives. Its combination of strength, flexibility and recyclability makes it ideal for companies prioritizing both product protection and sustainability. By choosing Flex Defender, businesses reduce environmental impact while maintaining high-performance packaging protection. It’s a solution that balances durability, cost-efficiency and corporate responsibility across diverse industries.
Why choose Millwood Flex Board for load securement?
Millwood Flex Board combines flexibility, sustainability and proven protection, making it the preferred edge protection solution for standard and custom loads.
Built from laminated recycled paperboard, Flex Defender adapts to unique shapes while maintaining the strength needed for heavy-duty pallet protection. It minimizes strapping damage, improves pallet unitization and reinforces load stability. Backed by Millwood’s ISTA-certified lab testing, Flex Board is validated for performance in real-world shipping environments. Customers gain peace of mind knowing their packaging is both effective and sustainable. For shippers requiring versatile edge protection, Millwood Flex Defender offers a complete balance of reliability, eco-friendliness and cost savings.