Pallet Collars & Saddles

A pallet collar is a hinged, reusable frame that locks onto a standard pallet to create secure sidewalls for products. It allows companies to convert basic pallets into temporary containers that protect goods during storage and shipping.

Pallet collars are built with hinged corners and slide-over metal tabs, making them easy to set up, collapse and reuse. They provide containment for irregularly shaped or fragile loads and are commonly combined with banding or stretch wrap for added security. Their modular design lets you stack multiple collars to create taller, adjustable-height packaging solutions that balance protection, flexibility and cost savings.

Collapsible pallet collars fold flat, reducing the space needed for return shipping and warehouse storage. Their reusable design also decreases the need for purchasing and discarding single-use crates.

Because pallet collars collapse compactly, companies save on both inbound and outbound freight costs. The ability to quickly reassemble collars for new shipments enhances operational efficiency. Unlike fixed-wall crates, pallet collars adapt to different load sizes while minimizing waste, offering both financial and sustainability benefits for businesses looking to optimize their supply chains.

Pallet collars create flexible sidewalls around a pallet, while pallet saddle racks add reinforcement and stability for stacked or heavy loads. Used together, they create a stronger, more efficient containment system.

Collars primarily function as modular walls that keep items secure on a pallet deck. Saddle racks, on the other hand, are designed to provide structural support when products are stacked vertically or require additional stabilization during transit. Pairing collars with saddle racks helps prevent load shifting, improves stacking safety and allows companies to maximize vertical warehouse space without compromising product protection.

Yes — pallet collars are designed for repeated use and can be customized to fit unique pallet footprints. Their durability and flexibility make them a sustainable alternative to single-use packaging.

Manufactured with sturdy wood and hinged metal corners, pallet collars withstand multiple shipping cycles without losing integrity. Millwood offers custom sizing to ensure collars meet specific product and load requirements. Their reusability supports sustainability initiatives, reduces packaging costs over time and aligns with companies looking for greener, longer-term crating alternatives that adapt to changing supply chain needs.

Pallet collars are ideal when you need modular, reusable containment without the expense or bulk of a full crate. They are especially useful for variable load heights or frequent returns.

Unlike fixed crates, pallet collars can be stacked for adjustable height and collapsed when not in use, saving space and money. They provide excellent stability for shipments where banding or wrap alone is insufficient. Operations that prioritize flexibility, quick turnaround and sustainability often find pallet collars a better option than heavy, single-purpose crates.

Millwood validates pallet collar designs through its ISTA-certified test lab, ensuring performance in real-world shipping and handling environments. This testing reduces product damage and improves supply chain efficiency.

Every custom pallet collar or saddle rack solution is engineered using 3D modeling and then tested against simulated conditions, including vibration, impact and stacking pressures. This process ensures that packaging is not over-engineered — which wastes money — or under-engineered — which risks damage. The result is a “just-right” solution that balances cost savings, sustainability and reliability for every shipment.